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AT A GLANCE

Asset Type

Piping for New CP2 LNG Terminal

Machining Location

Fabrication Shop, West Texas USA

Date

June 2026

Scope

Field machining 200 piping spools, including severing to length and adding compound weld preps

Key Requirements

Meeting the tight schedule, high repeatability, weld‑ready accuracy across diverse spool sizes

Items

Heavy Wall Piping from 8" to 72” diameters. Wall thicknesses up to 3.75”

Materials

High-grade alloy steel for critical LNG use

Equipment Used

HD, MS and NB Clamshells

The Challenge

The customer contacted Hydratight to machine more than 200 spools in the field, including severing them to size and applying compound weld preps. The project was delivered to a tight schedule for a fabrication shop supporting the construction of Venture Global’s new CP2 LNG terminal in Louisiana.

Tight Fabrication Schedule

The client needed machining work on more than 200 spools quickly to keep LNG plant fabrication on track.

Heavy-Wall Alloy Piping

The work involved large-diameter, high-grade piping with wall thicknesses up to 3.75 inches.

Precise Weld Preparation

Each spool needed accurate severing and compound weld preps to support fit-up and weld quality.

High Project Risk

Any delay or rework could have affected downstream construction on the CP2 export terminal.

beveled large diameter pipe clamshell cutter

The Hydratight Solution

Hydratight mobilized to the site, bringing a full package of clamshell machines, tooling, and technically qualified personnel to execute the work safely and repeatably.
HD (heavy‑duty), MS (mid‑size), and NB (narrow‑body) clamshells were deployed to cover the full range of spool sizes and geometries required by the fabrication shop.

Reliable OEM Clamshells for Heavy‑Wall Piping

Hydratight deployed HD, MS and NB clamshells to match diameters and wall thicknesses, delivering stable mounting, controlled cuts and repeatable compound weld preps for LNG piping spools.

Qualified Field Machining Technicians On Site

Technically trained Hydratight personnel set up and operated all clamshell machining, ensuring safe procedures, correct parameters and consistent results across more than 200 fabrication spools.

Full Tooling and Spares for Continuous Work

Arrived with required tooling, consumables and spares, reducing downtime and enabling continuous machining to keep aligned with CP2 construction milestones.

Integrated Severing and Weld Prep Workflow

Each spool was severed to exact length, then machined with specified compound weld preps, combining operations into one controlled sequence to minimise handling time and total machining duration.

Results

Hydratight’s controlled severing, precise compound weld preps and continuous on‑site support delivered consistent results across more than 200 heavy‑wall spools. This helped ensure schedule adherence, weld integrity and the client’s confidence in Hydratight when supporting future CP2 fabrication phases. As the client put it, “Your team met our needs proactively and were a pleasure to work with – you were on time and on budget.” The key outcomes from the campaign are highlighted in the results below.

Schedule Maintained

Rapid, consistent, and accurate machining produced weld‑ready spools, keeping the fabrication shop on schedule and ensuring welding teams always had correctly prepared piping sections available.

Weld‑Ready Quality on Critical LNG Spools

Accurate cuts and precise compound preps delivered uniform fit‑up and alignment, supporting weld integrity requirements for high‑grade alloy piping in the CP2 LNG export terminal.

Minimized Rework and Project Delay Risk

Reliable machining reduced dimensional errors and avoided rework, helping protect the overall fabrication timeline and downstream construction activities.

Performance Secured Repeat Project Phases

The client selected Hydratight for the next fabrication phase, recognising the combination of schedule adherence, machining quality and professional on‑site support delivered during the initial project.

Discuss your project

When your field machining or bolting project requires a qualified technical team with proven equipment, Hydratight gets it done the first time, every time. Contact our US-based machining team to discuss your projects

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