Restore Threads and Remove Studs with Precision
Unlock rapid turnaround and flawless results with Hydratight’s in-situ CNC milling service, powered by our innovative geniSYS portable mill - engineered for specialist precision machining on-site. We’ll safely remove cracked or broken studs up to 11" (279.4mm) and restore damaged threads using cold-cutting technology - eliminating manual drilling and destructive metal techniques. Ideal for manway covers, reactor studs, and other mission-critical components, geniSYS delivers pinpoint accuracy and repeatable results every time. Trust Hydratight to protect your assets, reduce downtime, and deliver measurable on-site value.
Discover the key advantages that make our services reliable, efficient, and optimized to your project needs.
Safely extract broken or cracked studs up to 11" (279.4mm) diameter without damaging surrounding components.
Re-thread damaged bores with computer-controlled precision for long-lasting joint integrity.
Minimizes heat and stress, preserving structural and mechanical integrity of critical components.
Every milling and threading operation is consistent, delivering high success rates across applications.
Plan & Assess
We evaluate your component on-site and determine the safest, most precise milling and threading approach.
Set Up On-Site
The geniSYS portable CNC mill is programmed and positioned for accurate operation.
Mill & Remove Studs
Computer-controlled milling safely extracts broken or cracked studs while protecting surrounding material.
Restore Threads
Damaged bores are re-threaded with repeatable CNC precision, ensuring reliable joint integrity.
We are specialists in precision on-site machining, delivering reliable solutions in the most demanding environments. With experience across a range of settings, including nuclear FME, we prioritize safety, compliance, and meticulous execution.
Our highly trained technicians use an extensive fleet of advanced, customized tools that exceed standard industry capabilities. Designed for seamless integration with our full suite of machining and joint-integrity services, we provide comprehensive, end-to-end solutions.
Backed by the Enerpac Group and supported by a global network of experts, we combine local responsiveness with worldwide expertise to ensure precision, performance, and confidence on every project.
Oil & Gas
Petrochemical
Shipbuilding
Nuclear
Learn how our solutions keep operations safe, efficient, and productive.
Discover what our clients say about the quality, reliability, and results we deliver.
Their testimonials showcase the trust and confidence we bring to every project we undertake.
